Components

and Tooling

About products

Components and Tooling is a product line offered by EXMAT, providing durable and versatile solutions for construction projects.

Extrusion press components & toolings

Our partner Damatool has developed the highest quality major extrusion press components and tooling that will reduce stops and ensure continuous workflow at full capacity. Also these products will strengthen your hand during periodic maintenances. Here are product groups:

  • Extrusion Press Container
  • Container Holder
  • Liners
  • Extrusion Press Stem
  • Dummy Blocks
  • Die Shuffle Sets
  • Clean-Out Block
  • Die Holders and Bolsters
  • Butt Shear Blade

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Heat resistans textiles & belts

Our partner with many decades of experience is the only manufacturer to offer both densely woven and needlepoint felt products to the aluminum extrusion industry for higher & longer temperature periods. Products with excellent durability eliminate the scratches, dents and streaking commonly found with rigid carbon blocks. Along with superior heat resistance and wear life than aramid blended materials or comparable thickness carbon blocks, these products also possess a very low thermal conductivity, so it will not leave unacceptable “shadow spots” like carbon. We can provide samples of products below to test at your plant;

  • Roller Covers
  • Flight Bar Pads
  • Transfer Arm & Walking Beam Pads
  • Cooling Table Pads
  • Spacer Covers
  • Endless Transfer Belts

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Heat insulation barriers

Polyamide 66

Because of high thermal conductivity of aluminium, Polyamide 66 (PA66) used inside profiles acts as a heat barrier and reduce heat transfer. It has similar thermal expansion coefficient which gives same expansion with aluminium. Also, good thermal resistance (250° Celcius) ensures curing powder coating at 180 -200 C degrees.

XPS & EPS

Extruded polystyrene (XPS) is used for thermal insulation and can be manufactured according to TS 11989 – 1 EN 13164, holds the CE mark. Thermal conductivity is λ ≤ 0,035 W/mK. (at 10°C). Expanded polystyrene (EPS) is also good insulating agent and generally used for thermal insulation. Thermal conductivity is 0,030 < λ ≤ 0,039 W/mK. (at 10°C). Both are resistant to cleaning chemicals but sensitive to ultraviolet (UV) rays and should be protected from direct sunlight.

Rockwool & Glasswool

Rockwool – an inorganic, non-flammable raw material, which is produced through heating basalt and transforming it into fibres. Thermal conductivity is 0,035 ≤ λ ≤ 0,040 W/mK. (at 10°C). Glass wool – inorganic, non-flammable raw material, which is produced through heating silica sand and transforming it into fibres. Thermal conductivity is 0,031 ≤ λ ≤ 0,043 W/mK. (at 10°C). They can be manufactured in the forms of blanket, board, pipe or loose in different size and with different technical properties. Both are used for thermal insulation, waterproofing, acoustic comfort and fire safety.

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Aluminum door, window and curtain wall system gaskets

Construction sector is growing and so is the number of skyscrapers. They use aluminum doors, windows and curtain wall systems for aesthetics and higher wind resistance. With aesthetic preferences we offer TPE based gaskets for aluminum systems in any color depending on size of order to your needs and usage area.

Advantages:

  • Low compression set
  • High UV & Ozone resistance
  • Excellent strength at different temperatures
  • Easy to install
  • Stable dimensions
  • Stays firmly in the grove
  • Environmentally friendly as it is 100% recyclable
  • Colorable
  • Does not damage the profile

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Accessories

We work with the best hardware producers for aluminium industry such as Stublina. The products like multipoint lock an adjustable strikers, stainless steel 4-bar hinges for outward opening windows, door rollers, operators, handles, opening restrictor for tilt&turn Windows will offer you decorative quality, high performance, and optimal functionality

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